Glycol Distillation

Polaris Hands-on Training Unit 3 — Glycol Distillation Trainer. Proudly Built in the USA.

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About the Unit

The Polaris HOT Unit 3 is a state-of-the-art, hands-on training system designed to teach students and operators the fundamentals of glycol processing in a safe and controlled environment. This fully functional, industrial-grade unit simulates real-world glycol operations, allowing learners to practice and apply their knowledge of equipment lineups, startup and shutdown procedures, and troubleshooting techniques. 

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Equipment

The trainer is 60′ L x 12′ W 22″ H and built from welded, structural steel. It sits on an industrial grating work surface, and the process piping is welded and flanged.

This hands-on trainer unit includes: 

  • Distillation tower 
  • Overhead condenser 
  • Overhead receiver 
  • Overhead and bottom pumps 
  • Reboiler 
  • Boiler Feedwater Pump 
  • Electric Boiler 
  • Boiler Feed Accumulator 
  • Safety Shower
How can I provide accessible and safe training for distillation operations? What are the benefits of using virtual training supplements for distillation training? How can I reduce safety risks in distillation operations and training? What are the most effective ways to promote a safety culture in distillation operations? How can I ensure that my distillation training program is accessible to all learners? How can I learn distillation operations and safety procedures effectively? What are the benefits of hands-on training for learning distillation concepts? How can I practice distillation operations in a safe and controlled environment? What are the most important skills and knowledge required for distillation operations? How can I improve my understanding of distillation processes and equipment? How can I improve operator training for distillation processes in my plant? What are the benefits of using a hands-on trainer like HOT 3 for operator training? How can I reduce errors and accidents in distillation operations? What are the most common challenges in distillation operations and how can I address them? How can I improve communication between operators and maintenance personnel in distillation processes? What is the best way to teach process technology concepts to students? How can I improve hands-on training for my students in process technology? What are the benefits of using a distillation trainer like HOT 3 in the classroom? How can I integrate hands-on training with theoretical concepts in process technology? What are the most effective ways to teach distillation operations and safety procedures?
How can I ensure compliance with OSHA standards for process technology training? What are the regulatory requirements for distillation operations and safety procedures? How can I demonstrate compliance with industry regulations for distillation training? What are the consequences of non-compliance with regulatory standards for distillation operations? How can I stay up-to-date with changing regulatory requirements for distillation training?

Instrumentation

  • Industrial–quality gauges that measure the following:
    • Pressure
    • Level
    • Temperature
    • Flow
  • Gate, globe, swing–check, safety relief, and ball check valves
  • Diaphragm–type control valves and positioners
  • Flow and pressure control loops
  • Emerson Delta V DCS control system
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Education and Training What is a distillation trainer? How does hands-on training work? What is process technology training? How do I learn distillation operations? What is a hands-on distillation trainer? Industry and Operations What is distillation in process technology? How does distillation work in industry? What is a distillation process? How do I operate a distillation unit? What is distillation equipment? Learner and Training How do I learn process technology? What is hands-on training for distillation? How do I practice distillation operations? What is a distillation simulator? How do I train for distillation operations? Regulatory Compliance What are OSHA standards for distillation training? How do I comply with distillation regulations? What is regulatory compliance for distillation? How do I meet distillation training requirements? What are industry standards for distillation training? Accessibility and Safety How do I make distillation training accessible? What is safe distillation training? How do I reduce safety risks in distillation? What is a safe distillation operations? How do I promote a safety culture in distillation?

Specifications

To ensure the successful installation and operation of your new hands-on trainer unit, a few key provisions are required. These will facilitate proper setup and functionality.

  • Concrete pad or building location for the HOT unit
  • Electrical supply of:
  • 480V 3–phase (100 Amp)
  • 240V Single phase (50 Amp)
  • Make–up water supply for the unit
  • Dry instrument air
  • Forklift or crane for final positioning once the HOT unit is assembled

Comprehensive Curriculum

Training curriculum accompanies each HOT Model filled with exercises, scenarios, and procedures. This includes an operating manual which details all operating procedures of startup, shutdown, emergencies, and exercises.

Dynamic Process Simulation is available for the HOT Model 3, which encompass: 

  • Simtronics CPM-400 Process Model
  • Training Workbook
  • Virtual Field Operator
  • Virtual Training Environment
  • E-Learning
HOT MODEL 3 - Glycol Distillation Trainer with Equipment

Training Aids

To further enhance the learning experience and provide a complete training solution, we offer a range of optional training aids that can be integrated with the HOT Unit 1. These interactive tools and simulations provide learners with a comprehensive and engaging learning experience that prepares them for real-world process operations. Available training aids include:

  • Process Equipment Microlearning: A library of interactive and immersive modules for learners to explore a wide range of process equipment
  • zSpace: A 3D augmented reality platform that enables interactive and immersive learning experiences
  • LOTO EXP: A lockout/tagout training simulation that teaches learners critical safety procedures in a safe and controlled environment
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